Milling test via iKIT wireless extrasensory toolholder

A、Product features

  • Wireless monitoring;
  • In-situ high-frequency, high-precision monitoring of machining processes, including temperature, torque, force, and two-way bending monments ;
  • Crosstalk factor controllable within 5 %;
  • Comprehensive dynamic display of the monitoring signal evolutions, i.e., gauges, line graphs, bar, and pole figures, assisting users in analyzing machining status and tool wear;
  • User-configurable thresholds for precise alarms, maximizing the digitalization, visualization, and intelligence of machining.

B、Experimental data

  • Material: 45 steel
  • Tool: Sandvik end mill with C-angle
Rotational speedFeed rateCutting depthlayers
1350010000.120
2350010000.220
3350010000.320

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C、Data Analysis

In milling experiments, by monitoring force, torque, and two-way bending monments at high frequencies, the stability, efficiency, and risk points of the milling process can be comprehensively assessed, thus contributing to intelligent manufacturing and tool optimization.

rpmCutting depthF/knM/NmB1/NmB2/NmFrequency/Hz
135000.10.47-0.38-4.8044.211024
235000.20.34-0.089-0.6295.491024
335000.30.190.297-0.295.371024

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1. 1-year warranty;
2. Additional maintenance services and software upgrades are available for purchase;
3. Our company will provide initial technical support, including remote guidance or on-site debugging;
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• Product performance may be affected by operating environment, improper use, or damage caused by human error;
• Accidental damage to the product during transportation, storage, or installation;
• Performance changes after the product reaches the end of its normal service life;
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