Case A-1
Milling test via iKIT wireless extrasensory toolholder
3D
Application Areas：Machining field
iKIT-HSK63A-SP25-200
Type：
iKIT wireless extrasensory toolholder series【Thermal shrink toolholder】
Support customization
• High-frequency, high-precision data acquisition (max-2048 Hz) enables in-situ monitoring of machining processes with torque, force, and two-way bending moments
• Real-time software visualization assists users in evaluating machining processes; monitored signals exhibit no coupling with crosstalk factor <5% FSO
• User-configurable thresholds enable precise monitoring and alerts
• Wireless monitoring system specifically designed for machining applications
• Comprehensive dynamic signal curve visualization, including gauge, point-line, bar, and polar plots, assists users in analyzing machining conditions and tool wear, maximizing machining digitization and visualization
Product Features：
Product Drawings:
Technical Parameters：
| （A）Physical information | |
|---|---|
| Runout | < 5 μm |
| Max rotational speed | 10000 rpm |
| Protection rating | IP65 |
| Dynamic balance | < 2.5 G |
| Weight | 1.3~6.1 kg |
| Battery life | Static 2 h |
| Extended runtime with dynamic charging | |
| （B）Sampling | |
| Frequency | 2 kHz (Data sampling) |
| 512 Hz (Output analog) | |
| Range | F(2 kN)；M(30 Nm)；Bx&By(100 Nm) |
| Crosstalk | < 5% FSO |
| S/N | 9~20 |
| Linearity | < 2% |
| Hysteresis | < 1% |
| Error | < 5% |
| （C）Transmission | |
| Response time | < 5 ms |
| Transmission distance | 400 m(Indoor unobstructed) |
Product Route：
Product Application Areas：
1、Process monitoring，i.e., milling, drilling, turning；
2、Chip detection；
3、Identifying different materials based on multiple signal data；
4、Wear evaluation on the tool；
5、In-process quality control and safeguarding the process；
6、Persistently recording data through the software's "event-triggered function"；
7、Visualizing real-time data of machining path matching in 3D；
8、Achieving early warning and fault diagnosis, In-process quality control and safeguarding the process。
Related Links / Application Cases
Case A-2
Analysis of Tool Wear
Case A-3
Side milling difference analysis of different materials
Case A-4
Data stability analysis of different types of intelligent toolholders
Case A-5
FFT Processing Analysis
Case A-6
Demonstration of cutting process test results
Case A-7
In-situ Monitoring of Precision Tool Machining
Case A-8
In-situ Monitoring of HSK Tool Holder Cutting Process
Case A-9
Breakthrough in In-Situ Monitoring of Adapter Tool Holder Cutting Processes Intelligent Machining Process Monitoring System
Case A-12
Digital Twin Display of Force Behavior During Processing (Vibration or Temperature)
Case A-13
Tool Quality Monitoring During the Drilling Process
Case A-14
iKIT Wireless Extrasensory System：A New Force in CNC Machine Tool Enhancement
Case A-15
In-process Monitoring of HSK-Series Toolholder Machining Using a Five-Axis Machining Center
Case A-16
Chip Monitoring
Contact us for customized services
For further inquiries about product collaborations or to share your valuable feedback, please feel free to contact us. You may also reach out via the contact information below to express your needs and suggestions. We are committed to serving you with the utmost dedication!
Telephone
0756-8821515
Mon~Fri, 9 AM~6 PM
idq_ltd@idq.org.mo
Reply within 24 hours
Company Address
Building 7, 1889 East Ring Island Rd, Hengqin, Zhuhai
Business Hours
Mon~Fri, 9 AM~6 PM
Fixed holiday rest
Send us a message to let us know your needs/questions.
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Service Method:
1. 1-year warranty;
2. Additional maintenance services and software upgrades are available for purchase;
3. Our company will provide initial technical support, including remote guidance or on-site debugging;
4. Should users have any questions regarding product operation or quality, they may contact our company by phone at any time. Our after-sales technical support personnel will be responsible for providing answers. For critical issues, technical personnel will escalate matters to higher departments for resolution.
Disclaimer:
1. The Company shall not be liable for the following circumstances regarding product performance and usage:
• Product performance may be affected by operating environment, improper use, or damage caused by human error;
• Accidental damage to the product during transportation, storage, or installation;
• Performance changes after the product reaches the end of its normal service life;
• Product malfunction or damage caused by the user's failure to follow the operating instructions;
• Product malfunction or damage caused by the user's use of non-standard accessories or third-party products;
• Damage to the product or accidents resulting from the user's violation of national laws, regulations, or public moral standards during use;
2. The Company retains ownership of all intellectual property rights pertaining to the products. Users shall not infringe upon the Company's intellectual property rights during product usage. Should any third-party claims arise from a user's infringement of the Company's intellectual property rights, the user shall bear full responsibility.