In-situ Monitoring of Precision Tool Machining

(一) Aluminum alloy side milling

MaterialsProcessing TypeTool diameterTool
6061Side milling10 mmMW-ZY3-10-25H-D75E

S+ Tool Holder (Frequency 2500 Hz) Right Side

  • The moment pole diagram is unclear with few data points;
  • Limited customizable settings within the software;
  • Unstable data transmission causes display stuttering or abnormal curves on the data line graph;
  • Displays relative time, and data at specific points cannot be viewed during operation.

iKIT wireless extrasensory toolholder (Frequency 1024 Hz) Left side

  • Distinct bending moment polar plots; abundant data points ensure no valid data loss;
  • Customizable polar plot display within the software for enhanced interactivity;
  • Clear observation of short wear edge angles to assist tool life prediction;
  • Stable data transmission without frame drops;
  • Absolute time display for user convenience, with real-time access to data at any point during operation.

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(二) Aluminum alloy end milling

MaterialsProcessing TypeTool diameterTool
6061End milling2 mmDeep Groove Cutter for Aluminum 2-12H-D4-50L

S+ Tool Holder (Frequency 2500 Hz) Right Side

The polar graph monitored by the S+ toolholder shows no fluctuations—data is not significant (11,000 rpm). The collected data exhibits excessive fluctuation range.

iKIT wireless extrasensory toolholder (Frequency 1024 Hz) Left side

  • Distinct bending moment pole diagram (11,000 rpm);
  • Enhanced bending moment display functionality added;
  • All signals exhibit clear force response with high signal-to-noise ratio;
  • Stable data transmission.

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Service Method:
1. 1-year warranty;
2. Additional maintenance services and software upgrades are available for purchase;
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